Poor clutch disengagement can lead to the following problems:
In summary, here are most of the possible causes of clutch engagement/disengagement problems and their solutions. They are ranked in rough order of least difficult/expensive to most difficult/expensive. Most of these symptoms also apply to shifting problems that can manifest due to poor clutch disengagement.
| Cause | Solution |
| Air or water in clutch hydraulic fluid | Bleed clutch fluid and replace. |
| Master cylinder is leaking. | Replace master cylinder. |
| Slave cylinder is leaking. | Replace slave cylinder. |
| Clutch pedal rod is worn out. | Replace rod. |
| Master cylinder pushrod is incorrectly adjusted. | Readjust master cylinder rod. |
| Incorrect clutch pedal free play adjustment. | Readjust clutch pedal free play. |
| Transmission is loose, resulting in movement when clutch is depressed. | Tighten loose transmission bolt(s) by front engine mount. |
| Master cylinder rod too short for current clutch setup. | Lengthen master cylinder rod. |
| Master cylinder worn out. | Replace old master cylinder. |
| Slave cylinder worn out. | Replace old slave cylinder. |
| Poor lubrication on clutch fork and/or pivot ball. | Grease moving parts well. |
| Worn clutch fork pivot ball. | Shim pivot with one or two 3/8" washers to regain missing travel. |
| Poor lubrication on pilot shaft or throwout bearing. | Grease throwout bearing very well. |
| Worn or bent clutch release fork. | Replace fork. |
| Worn clutch pivot ball. | Replace ball. |
| Worn out or incorrectly installed clutch / flywheel. | Replace clutch / flywheel with new clutch and flywheel machined to correct specifications. |
Paying attention to the above items can make your next clutch swap a real success.
Visit: Why does my clutch engage/disengage very close to the floor? for how to adjust your clutch properly
Last Updated:
2023-05-23 09:04
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